Oral Care Manufacturing Group · OEM / ODM

Complete Oral Care Products.Built for Global Brands.

From precision tooling & injection molding to bristle tufting & final assembly — one integrated in-house system behind every product we build.

01Mold MakingIn-house tooling
02InjectionPrecision molding
03TuftingAnchor / anchorless
04Final ProductsAssembly & QC
Xijunsong electric toothbrush final assembly line at Guangdong plant
Final Assembly LineGuangdong Plant
03 Anchorless copper-free bristle tufting for electric toothbrush heads
Bristle TuftingCopper-free heads
01 Mirror EDM precision mold for oral care products
Precision MoldMirror EDM
What we make

Oral care products
we manufacture.

Five product families, each supported by the full chain of in-house manufacturing — from tooling and molding to tufting and final assembly.

Electric toothbrush product range

Electric Toothbrushes

Sonic · rechargeable · kids

Explore Electric Toothbrushes
Replacement brush heads range

Replacement Brush Heads

Custom · anchorless tufting

Explore Brush Heads
Manual toothbrush handles

Manual Toothbrushes

Handle · tufting · finishing

Explore Manual Toothbrushes
Water flosser and nozzles

Water Flossers

Cordless · countertop

Explore Water Flossers
UV sanitizing device

UV Sanitizing Devices

Brush head & device sanitation

Explore UV Devices
Manufacturing

Integrated Manufacturing.
Independent Expertise.

Four specialized manufacturing businesses, available as standalone programs or integrated into complete oral care product manufacturing.

01

Precision Tooling

In-house toolroom for mold design, machining, trial and maintenance — cavity tolerance held to tight spec, SPI-A surface finish.

A revision never waits on a third-party mold shop’s queue.

02

Injection Molding

A fleet of presses with robotic takeout and dehumidified material handling, matched to oral care component tolerances.

Molded on the same site as assembly, so dimensional drift is caught before it becomes a batch problem.

03

Bristle Tufting

High-density brush head production on dedicated tufting lines, including copper-free (anchorless) units.

Brush heads run on tufting lines, not on a general assembly floor that also makes handles.

04

Finished Oral Care Product Manufacturing

Controlled-environment assembly, function testing and packing of complete oral care devices under one batch record.

One program, one accountable team from tooling to shipment.

Xijunsong at a glance

Xijunsong is an oral care manufacturing group in Foshan, Guangdong, China. We operate four independently orderable manufacturing businesses — precision tooling and mold making, injection molding, bristle tufting, and finished oral care product manufacturing — supported by R&D, engineering and quality resources. Our products include manual toothbrushes, replacement brush heads, electric toothbrushes, water flossers and UV sanitizing devices.

Manual Toothbrushes Replacement Brush Heads Electric Toothbrushes Water Flossers UV Sanitizing Devices
40,000 m2Manufacturing facility in Foshan
500,000+Finished devices capacity per month
20+ yearsOral care manufacturing experience
7 daysSample lead time from confirmed drawings*

* Sample lead time starts from confirmed drawings and specification. Capacity figures refer to finished device assembly.

How it gets made

How a complete product program runs.

For full product programs, we coordinate engineering, tooling, molding, brush manufacturing, assembly, testing and delivery as required by the project.

01
Concept
Requirement review, target market and product scope.
02
Engineering
DFM assessment, material selection, CAD and simulation.
03
Tooling
Mold design, machining, assembly and trial.
04
Injection
Sampling, first-article inspection, process window lock.
05
Tufting
Filament selection, rounding and pull-out force control.
06
Assembly
Controlled-environment assembly and function setting.
07
Testing
Waterproof, function, appearance and packing verification.
08
Delivery
Documentation, batch records and shipment coordination.
Why Xijunsong

Four reasons buyers
consolidate here.

Integrated Manufacturing

Fewer supplier handoffs across tooling, molding, tufting and final assembly.

Oral Care Expertise

Manufacturing expertise built around oral care products and brush technologies.

Standalone Manufacturing Programs

Tooling, injection molding and bristle tufting can be commissioned independently.

Engineering Before Production

DFM and manufacturing review before production tooling and scale-up.

Roundness inspection
Core strength

Controlled bristle end-rounding.

High-density brush head production with copper-free and anchorless tufting, filament profiling and end-rounding, and process controls for tufting density and pull-out force.

Filament options Specified by project requirements, including nylon, tapered and specialty filaments.
Quality & compliance

Quality built into every
production stage.

Quality is engineered into the process — verified at each stage from engineering through release.

01

Engineering

DFM review, material selection and process validation before tooling.

02

Incoming Inspection

Checks on filament, plastic resin and incoming components.

03

In-process QC

Patrol checks at molding, tufting and assembly.

04

Reliability Testing

Tuft pull-out, aging and performance tests.

05

Final Inspection

AQL inspection of finished and packed goods.

06

Release

Documented batch release with traceability.

Quality Management Systems

ISO 9001 · ISO 14001 · ISO 13485

Product / Market Compliance

CE · UKCA · FCC · ETL

Materials / Environmental Compliance

RoHS · REACH · packaging regulations

U.S. Regulatory Support

FDA registration / listing support where applicable.

Frequently asked

Questions from buyers
like you.

Can tooling be ordered as a standalone service?
Yes. Precision tooling and mold making can be commissioned as its own program, with quotation and ownership terms agreed in writing before work begins.
Do you accept standalone injection molding projects?
Yes. Injection molding is available as a standalone program for customers who already hold tooling or need molded components without full product assembly.
Can bristle tufting be commissioned without finished-product assembly?
Yes. Bristle tufting and brush head manufacturing can be ordered on their own, including copper-free (anchorless) tufting for customers who assemble elsewhere.
Can you manufacture complete oral care products from tooling to final assembly?
Yes. As an integrated manufacturer we run the full program — tooling, molding, tufting, assembly, testing and delivery — under one accountable team and one batch record.
What oral care products do you manufacture?
Manual toothbrushes, replacement brush heads, electric toothbrushes, water flossers and UV sanitizing devices — each supported by in-house manufacturing.
Start a project

Start your next oral care product project.

Tell us what you need — from a single manufacturing step to a complete product program. We reply within 24 hours.

24 hResponse time
7 daysSample lead time*
USDQuotation, ex-works
Xijunsong factory, Guangdong, China