Bristle Tufting Expertise
Precision at the brush head — one of the company’s core manufacturing strengths. A fleet of more than 200 tufting machines, including 126 self-developed 3-axis and 5-axis machines, handles everything from standard staple tufting to anchorless and specialty patterns, followed by end-rounding for gum-safe bristle tips.
A brush-head capability built on our own machines
The brush head is the part of an oral-care product consumers judge most directly — hole pattern, anchor strength and, above all, bristle tip smoothness. Tufting is where head design becomes a physical, gum-safe product.
Our scale and flexibility come from the machines themselves: of 200+ tufting machines in daily operation, 126 are self-developed 3-axis and 5-axis machines engineered in-house for complex, non-standard heads. This supports unique bristle patterns, special tufting specs and faster setup for new-product trial runs — backed by 14 imported copper-free machines and 28 high-speed automatic machines.
- 200+ tufting machines, including 126 self-developed 3-axis & 5-axis machines
- 14 German imported copper-free tufting machines · 28 high-speed automatic machines
- Custom tooling for complex, non-standard brush heads
- Unique bristle patterns & special tufting specifications
- Faster setup for new-product trial runs
Tufting capability, in numbers
From head design to rounded, inspected tips
Head setup & custom tooling
3-axis / 5-axis setup for the hole pattern and anchor program; custom tooling for non-standard heads.
Tufting
Filament is implanted by staple, anchorless or the required specialty technology with controlled anchor depth.
End-rounding
Bristle ends are ground and polished to rounded, gum-safe profiles — up to 98% rounding rate.
Roundness & pull-force QC
Tip roundness inspection and anchor / pull-force checks before the heads move to finishing.
Gum-safe tips you can verify under a microscope
Sharp or unrounded bristle ends are the fastest way to damage a brush-head’s reputation. We control rounding, anchor integrity and pattern consistency on every run.
- End-rounding to up to 98% rounding rate, with tip-roundness inspection
- Anchor integrity / bristle pull-force testing for secure tufts
- Hole-pattern and tuft-height consistency checks across the head
- Copper-free anchorless tufting available for corrosion-sensitive programs
- Certified premium filament: DuPont, Pedex, Toray and KR, lot traceable
- First-article sign-off and per-batch inspection before handover to finishing
Developing a custom brush head?
Send a head drawing, a sample or a target specification. Our tufting engineers confirm pattern, filament, tufting technology and rounding requirements — standalone tufting or a full program.